TECNA SERVICE

HYDRAULIC BREAKERS
MAINTENANCE GUIDE

Consistent performance, simplified maintenance.

TECNA, power that lasts.

A practical maintenance guide designed for hydraulic breaker fleets, rental companies and owner-operated machines.
Follow the recommended checks to reduce downtime, extend component life and keep your equipment performing at its best.

LESS DOWNTIME

Regular checks help prevent unexpected stops and reduce machine inactivity.

LONGER COMPONENT LIFE

Correct lubrication and wear control help extend the life of tools, bushings and internal components.

BETTER FLEET CONTROL

A clear checklist makes rental return inspections faster and more consistent.

KEY MAINTENANCE POINTS

Focus on the most important inspection points before starting work, before each rental and during scheduled maintenance operations.

LUBRICATION

Apply the appropriate grease to the tool and bushings.

TOOL REPLACEMENT

Check tool wear, bushing play and retaining axles condition.

GENERAL INSPECTION

Check for cracks, leaks, loose bolts and worn bushings.

BOLT TIGHTENING

Verify that all bolts are correctly tightened.

HYDRAULIC HOSE CHECK

Check the hoses so that there are no abrasions, cuts or oil leaks. Check that they are tightened correctly.

MAINTENANCE CHECKLIST FOR BREAKER FLEETS

DAILY

Before each rental or fiel operation

Hydraulic flow and pressure

Ensure the excavator settings match the breaker's requirements.

Hydraulic hoses

Check that there are no abrasions, leaks and that they are tightened correctly

Visual inspection

Check for cracks, oil leaks, loose bolts, and excessive play in the cradle seat bushings.

Mounting saddle

Check pins, retainers, and any play in the bushings.

Tool condition

Manually check tool/bushing wear and play; verify integrity of the tool retainers

Lubrication

Apply the appropriate grease to the tool and bushings.

WEEKLY / Every 40 Hours

Before each rental or fiel operation

Bolt tightening sequence

Verify the tightening of all bolts.

Tool/point condition

Check wear and manually verify bushing play.

Tool/point retaining system

Inspect wear on pins and tool retainers

Nitrogen charge pressure (if equipped)

Checking the nitrogen charge pressure in the TSG cylinder head.

MONTHLY / Every 200 Hours

Before each rental or fiel operation

Full body inspection

Check the integrity of the housing, side plates, and wear plates.

Piston and internal components

Disassemble/Remove the tool and visually inspect the bottom of the piston.

Oil level

Check the excavator’s hydraulic oil level.

Tool bushing wear

Measure the internal diameter and replace if out of tolerance.

At Rental Return or Operational Stop

Cleaning

Remove dirt, debris, and hardened material.

Damage assessment

Document any signs of misuse, overheating, dry firing, or poor lubrication.

Tool replacement

Verify whether the chisel must be replaced before the next rental or job.

ANNUAL

Applies to rental fleets and owner-operated breakers

Full body inspection

Check the integrity of the housing, side plates, and wear plates.

Accumulator membranes

Replace the accumulator membrane for both TBK and TSG series. (if present)

Seal kit replacement

Replace all seals (O-rings, oil seals, and dust seals).

Tool bushing wear

Replace bushings, tool/point, and tool retainers if worn or out of tolerance.

MAINTENANCE NOTES FOR TBK AND TSG SERIES

TBK SERIES

0,6 - 7 tons

For compact and mid-range applications. Follow daily lubrication, tool condition checks and annual accumulator diaphragm replacement where applicable

TSG SERIES

7 - 36 tons

For heavier applications. In addition to standard maintenance, verify the accumulator change in the head section according to the recommended service schedule

DOWNLOAD THE MAINTENANCE CHECKLIST

Keep the maintenance checklist available in your workshop, rental office or service area. Scan the QR code to access t
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